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Ni
Nickel has outstanding physical and chemical properties, which make it
essential in hundreds of thousands of products.
Material
Plating 2
Ni/Tin/Sliver/lead
Material 1
Cu/Al/Ni
Performance
Low coefficient/corrosion resistance/wear resistance/high lubricity/Decorative finish
Why is busbar plating so important?
Busbars are most commonly manufactured from copper or aluminium, both of which have their benefits in terms of conductivity, strength, corrosion resistance, and cost. Without the appropriate treatment and metal finishing, these components are likely to deteriorate or weaken over time, which can have disastrous implications for your business.
Common faults attributed to
unprotected busbars
Weakness in joints
Poor energy efficiency
Short circuits
Increased maintenance costs
Heat buildup
With the right busbar plating solution from the experts at PNY, you can mitigate against those
concerns.
Insulation
How to choose?(For reference)
PE, PVC, PET and Epoxy Powder Coating
PE
Withstand Voltage 2700V AC, Working Temperature -40℃ to 125℃,Used for rigid & flexible busbar, but it can not be used for special-shaped products.
PVC (Dipping)
Withstand Voltage 3500V AC, Working Temperature -40℃ to 125℃, Used for rigid & flexible busbar, and can be used for special-shaped products.
Epoxy Powder Coating
Withstand Voltage 5000V AC, Working Temperature -40℃ to 150℃, Used for rigid busbar.
PVC (Extruded)
Withstand Voltage 3500V AC, Working Temperature -40℃ to 125℃, Used for flexible busbar.
PET
Withstand Voltage 5000V AC, Working Temperature -40℃ to 125℃, Used for rigid busbar.
Felxible busbar
Flexible bus bars consist of multiple layers of copper foils, varying in width and number of layers, with thicknesses ranging from 0.1mm to 1mm.
Due to their excellent conductivity, flexibility, ease of installation, and space-saving design, flexible busbars are widely used in electric vehicle battery packs, new energy power distribution systems, UPS systems, and charging stations.
Their layered structure provides superior electrical performance and mechanical strength, making them ideal for applications requiring high reliability and efficiency in electrical connections.